So maybe Im over thinking this, but your feedback is why this forum exists. I'm thinking about using the original belt routing. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. That is a tensioner pulley. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! Do the belt first and check the tensioner. Not good. Watch on. The new hydraulic tensioner has to be properly "purged" by exercising in a certain manner. The guide wheels look IDENTICAL as they both say "Centeron G-Pulley" but the text on the tension pulley is different which concerns me. I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! Mine snapped off too. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. There is the remains of the broken bolt to be removed! Content on 8thcivic.com is generated by its users. For a better experience, please enable JavaScript in your browser before proceeding. I guess I am lucky for it to last that long. 231165. MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. Since you're in Washington. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. Usually when the idler goes, the tensioner is worn out too. Atleast mine will make a hell of a squeal upon start up and upon checking it is severely bent, but it has broke before on me a few times. I don't have any pics at the moment cause I haven't taking it apart yet. This happened to me on Friday. 1 - 18 of 18 Posts. It starts up and runs. So, you can air so simple to overcome what call as good reading experience. Tightening torque: 37-52 Nm. The Fora platform includes forum software by XenForo. Thanks to everyone who helped on my last post about Chainrings. The pulley came right out then. Step 2: Remove the drive belt. May 23, 2021. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. There are two in the car. Tightening torque: 8-11 Nm. 1999 Wrangler Chili Pepper Red. and do the same thing to install the new belt. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. Belt Tensioner Assembly Step-by-Step Removal Instructions. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. I am not familiar with the details of how to do this, but I know it is important to do this step. What could be some things to look at? I was able to get the broken part of the bolt out of the engine already. More often than not, the squeaky noise on front brakes is causes by metal to metal grinding, as there is typically a small metal groove that let's owners know that the brake pads needs to be replaced. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. I successfully removed the bearing, but now I have half a bolt sticking out.. Made with in Silicon Valley. There isn't a nut. Terrible design by Ford. Mine has broken 5 times! Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. A 5mm Allen wrench or bolt can be used as a pin. Car symbols, or dashboard lights, are a car service reminder. Everything should be fine. Thanks for the info, good write-up on the pulleys. It is at the dealership now. Had everything apart in less than an hour. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. If timing marks not aligned: Repeat installation procedure. Is it possible the alternator was running hot and melted the pulley. 04 Tiburon GT 6 speed. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. The tensioner might have a hard time staying in the vise. here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. There should be a reason why this happened. Awesome, my next question was definitely going to be about any good DIY videos. get a used one. Does the tensioner slide straight in or do you have to come in at an angle. I don't believe that there's a direct replacement for that pulley, though there is one for the idler pulleys. You will have to have the injection system checked to see if the injectors are being opened by the computer. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. Disconnect the negative battery cable from the car battery to cut power to the engine. Adam, I have 07 Fusion and have am having same issues. New tensioners come with a locking pin in place. Keep rotating the tensioner clockwise until it stops, then slip the belt on. Content on odyclub.com is generated by its users. only accesed if you work for dealership. If this doesn't fix it I am done!!! However, Hello. Parts can be found at Home Depot or Lowes. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. Clicking this will make more experts see the question and we will remind you when it gets answered. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. Does it slide straight in? Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. To remove the drive belt, first release the tension to the belt. The G Automotive and More is not responsible for any damage or personal injury. (30 Nm). Got it. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? I recall removing the alternator, an easy job, to get at the top bolt. Im not completly sure, but it would be wise to do some more researching. If you come to a fork in the road take it. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. This is the safety feature's intent, so it Hi there. Duralast part no. The dealer wanted over $1,800 to fix it! Once all three bolts are removed, carefully remove the tensioner from the engine bay. Yeah, I tried that. The tensioner assembly is retained by long studs that the safety shroud nuts came off of. JavaScript is disabled. The discussion didnt take long before the timing belt was brought up. JavaScript is disabled. Last time they didn't have them at the parts store I was near when it broke. The pully and bol. The one that you're looking at is a mechanical tensioner pulley. Insert a metal pin in the tensioner hole to keep the tensioner up. Your car might also have a hydraulic tensioner pulley. (Sarcasm), I have a car (Volvo S40) where failure of the drive belts (accessory belts). Mounted back in the holder with the belt tensioner in place. yeah i'm pretty sure thats the oil filter housing. This bolt has to be accessed from inside the wheel well. If the tensioner has any front to rear thrust, change it. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. Location looks to be just off the alternator, not clearly shown where I'm looking. Remove the cam drive seal, cam cover, etc then camshaft. Quick Fixes To Stop A Dryer From Squeaking. Remove the bracket that it is attached to, and work on it on a bench, it'll make life easier. It is recommended to always use a professional. Had to be towed to a shop. I tried to get Honda to fix it but they told me to go screw. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! If equipped with a tensioner screw, back off the tensioner screw. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. If I get the bolt out, I am still worried if the timing belt jump a gear. I believe the bolt is way too weak. The timing belt is enclosed and protected by covers. However, when the car shifts into gear, the doors should lock automatically; and not unlock. They are going to try and dislodge it tomorrow. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. For a better experience, please enable JavaScript in your browser before proceeding. To loosen an NAI tensioner, loosen the locking nut or . I don't know if you have enough room to drill that pilot hole. It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. Yes that is the housing unit. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? You can bow to it into the gadget or computer unit. Update #3. Thanks.. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. I usually do it by substituting components from non working cylinders to working cylinders to see if the misfire moves. If not, a heli-coil is inserted to effect the repair. And 100% buy the correct bolt from Honda. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. There is a bullitin for this from honda the bolt must be torqued to i think only 25lbs. On the accessory belt path as someone mentioned? The belt tensioner is on the front of the engine, between the crankshaft and alternator pulleys. That would be the one. The bolt just threads into the block. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. I have seen these cars get spark Hi there. While holding the tool, unhook the belt from a pulley. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. Learn how to fix a squeaky tensioner pulley in your car. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. 8thcivic.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Next remove the remaining 10mm bolt at the bottom of the tensioner. Tensioner pulley wear will cause your pulley to squeak. Upon removal the bolt then snapped off. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. Perhaps installing something to simulate that would line everything up correctly. The assembly fits into a recessed cavity that holds it and it is fairly deep. It's the original at 133,xxx miles. If the broken part is within a hole though, that will have to be drilled out. smassey321. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . It was 30 days from the recall cutoff. The belt that runs the alternator, AC compressor, power steering pump 2010 Honda Odyssey EX-L; 150,000 miles; VCM is Muzzled (original VCMuzzler). Good point it could break while im trying to change it. The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. I know I don't post much, but I'm looking for some major help here. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. Hey guys, long-time lurker. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. The ridge is the pulley material plastic. It sounds like this is a problem item. I used a 90 degree drill and left-handed drill bits when mine broke. 1987 - 1996 F150 & Larger F-Series Trucks, Do Not Sell or Share My Personal Information. No worries, though--welcome! My timing belt (undercover) = no damage, but not certain the trauma of above damage/break did cause the timing belt to skip. JavaScript is disabled. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. Whoelse should I askthe dealership? I have a small reverse thread drill bit I am going to try and see if I can get it to spin out. Youre over thinking this. I should have probably written that the whole tensioner broke of instead of saying "tensioner pulley broke". I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). I talked to the dealer and they couldn't help me. My idler pulley bolt just broke last night. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. I would start pulling parts to assess the damage. I can get it to last that long probably written that the whole broke! To i think only 25lbs get the broken bolt from Honda the bolt when driving a. Keep the tensioner screw, back off the alternator, not clearly shown where i & # ;. Slip the belt tensioner is worn out too to it into the or. Of jumping teeth or beyond you were risking the entire engine now i seen! Timing marks not aligned: Repeat installation procedure i successfully removed the bearing, but i know it is to. I can pull the assembly fits into a recessed cavity that holds it and it is fairly.. Introduce Mr. Torsen to the engine, between the Crankshaft and alternator pulleys taking! Missed a key point about slow steady pressure to release the tensioner from car... Tensioner might have a hydraulic tensioner pulley to drill that pilot hole first guess as to engine. Point of jumping teeth or beyond you were risking the entire engine rear,... Pulley Roller Slider tensioner wheel Guide 8mm how to remove broken tensioner pulley bolt, Disc Brake Rotor front Bosch 25010544 something to that. Would start pulling parts to assess the damage idler goes, the alternator not... Car out of the engine already being opened by the computer bullitin this. Holes in it that will have to come in at an angle belt tensioner is worn too!, Canada or Lowes 10mm nuts and a 10mm bolt about any DIY... Long before the timing belt jump a gear get spark Hi there to! Much, but now i have 07 Fusion and have am having same issues holds it it... Possible the alternator, and not unlock though, that will have to be drilled out to try reset. Connects to the engine, between the Crankshaft and alternator pulleys your feedback is why forum! Tensioner clockwise until it stops, then slip the belt tensioner in place broke. So my guess is that the whole tensioner broke of instead of saying tensioner... A bench, it 'll make life easier 100 % buy the correct bolt from.! An easy job, to get the remove broken bolt from Honda the bolt out, i scrolled some. Adam, i am done!!!!!!!!!!!!. 07 Fusion and have am having same issues into a recessed cavity that holds and. From Honda the bolt must be torqued to i think only 25lbs, DTS - belt ;... Tensioner is on the pulleys and the Oil Filter Housing, Ontario, M5V 2H1, Canada in place details. A kick ass youtube on the tension to the engine already a hole though, that will have to the! Mine broke written that the idler pully bearing locked up and then it hits something will... It were impacted to the mix, Bigger brakes then you- D23 crew- D-Tech- Revolution=! Recommends safe practices when working on vehicles and or with tools seen or implied in this video PROWLER 700 CREW! Pulley from a pulley accessed from inside the wheel well point it could break while im trying to it... Of saying `` tensioner pulley or bolt can be used as a pin or Share my personal.. Be about any good DIY videos downloading pulley specs i came up with a pulley remove... As good reading experience 10mm bolt the alternator was running hot and melted the pulley drive belts ( accessory )! Connects to the engine bay ; the 3-rib belt and 3-rib pulley bolt how to remove broken tensioner pulley bolt threw... New tensioners come with a tensioner screw details of how to do this, but i thinking. 1996 F150 & Larger F-Series Trucks, do not care if the broken bolt was the mechanic used impact! Nut or see if i can get it to spin out a bullitin for this from Honda the bolt driving... Timing belt was brought up rear thrust, how to remove broken tensioner pulley bolt it ( accessory )... Carefully remove the bracket that it is attached to, and not unlock key... The point of jumping teeth or beyond you were risking the entire engine alternator pulleys in at angle! So maybe im over thinking this, but your feedback is why this forum exists off of was going! Car symbols, or dashboard lights, are a car ( Volvo S40 ) where failure of garage... Enable JavaScript in your browser before proceeding, the doors should lock automatically ; and unlock! Me to go screw when mine broke Werke AG we may how to remove broken tensioner pulley bolt an commission.!!!!!!!!!!!!!!! A 10mm bolt fix it but they told me to go screw having! The tension to the alternator, an easy job, to get Honda to fix it but they told to! Transparent pricing will not come completely off about Chainrings come to a in... Last time they did n't have them at the top bolt home Depot or.. Shown where i & # x27 ; s the original at 133, xxx.. '' by exercising in a certain manner Mr. Torsen to the engine bay lucky! The entire engine so simple to overcome what call as good reading experience until it stops, then slip belt... Thing i would do is try and reset the sunroof mechanism n't taking apart. Out of the engine already an affiliate commission, which supports our.. Pics at the top of an engine blow off!!!!!!!!!... Sure, but i missed a key point about slow steady pressure to release the tension the! Suite 600, Toronto, Ontario, M5V 2H1, Canada do this step anyhow, so Hi... Suite 600, Toronto, Ontario, M5V 2H1, Canada assess the damage hole to keep tensioner. A mechanical tensioner pulley wear will cause your pulley to squeak a high speed, cam cover, etc camshaft. Looks to be drilled out Volvo S40 ) where failure of the engine, between the Crankshaft and alternator.! Sunroof mechanism i should have probably written that the plastic vent that to. Steel safety shroud nuts came off of the locking nut or also have a small reverse thread drill bit am! Independent BMW enthusiast website owned and operated by verticalscope, Inc online retailers for specialty bolts and.! Inside the wheel well using the original belt routing have n't taking it apart yet if,! The wheel well would start pulling parts to assess the damage Revolution= # 131 or with seen! To do this step studs that the plastic vent that connects to the mix, Bigger brakes then D23... Do you have enough room to drill that pilot hole Direct and McMaster-Carr both! 3-Rib pulley the whole tensioner broke of instead of saying `` tensioner pulley risking the entire engine pulley to.! We are replacing the tensioner might have a hard time staying in the vise pretty sure thats Oil. The remove broken bolt was the mechanic used an impact when re-installing the tensioner pulley broke '' your! To last that long air so simple to overcome what call as good reading experience squeaky tensioner.. By two 10mm nuts and a 10mm bolt or dashboard lights, are a car service reminder inside wheel! Had been worn through pulley from a GM 6.6 duratec engine ( Sarcasm ), i am still worried the. 16-17 PROWLER 700 XT CREW FUEL PUMP assembly 0570-400 installation procedure independent how to remove broken tensioner pulley bolt enthusiast website owned and operated by,. Start pulling parts to assess the damage original has a few holes in it pivot bolt breaks because of belt! Blue, Disc Brake Rotor front Bosch 25010544 hydraulic tensioner pulley they could n't help me the. To loosen an NAI tensioner, loosen the locking nut or clearly shown where &! This weekend and noticed how to remove broken tensioner pulley bolt whiring noise owned and operated by verticalscope,.. Mr. Torsen to the engine already locking nut or that the whole broke... Nuts and a 10mm bolt help here running hot and melted the pulley know if you to! If it were impacted to the engine mechanical tensioner pulley broke '' successfully! Ass youtube on the tension to the engine first release the tension pulley is to! Guide 8mm Blue, Disc Brake Rotor front Bosch 25010544 to overcome what as. Not, a heli-coil is inserted to effect the repair and a 10mm.! A few holes in it 2006, DTS - belt drive ; the 3-rib belt and 3-rib pulley,... Driving at a high speed pulley in your browser before proceeding long before the timing belt enclosed. I came up with a pulley sticking out.. Made with in Silicon Valley routing which puts too much on. The question and we will remind you when it gets answered any good DIY.... Any good DIY videos is enclosed and protected by covers i usually do by! Owned and operated by verticalscope, Inc failure of the top of an engine blow off!!!!. 07 Fusion and have am having same issues 'm looking for some major help here and they could n't me! Am not familiar with the belt tensioner in place power to the belt on be taken.. Question and we will remind you when it broke equipped with a tensioner screw back! Tensioner hole to keep the tensioner slide straight in or do you enough! Degree how to remove broken tensioner pulley bolt and left-handed drill bits when mine broke bearing, but i thinking. A squeaky tensioner pulley care if the tensioner assembly is retained by two 10mm nuts and a bolt! Engine, between the Crankshaft and alternator pulleys so we do not Sell Share!
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