The choke return spring is stiff and requires more of a push than the linkage is giving it. So, i solved the whole problem! By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. The top plastic housing will also need to be removed so you can fully access the carburetor. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. 0000048588 00000 n U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g The higher revs are probably due to the autochoke operation. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> If you get a minute, could you $.02 on my last post. I tried to fix them, but to no avail! I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? If that doesnt fix it, have the engine looked at by an authorized dealer. %PDF-1.4 % Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close Loosen this screw a little. The top no-load speed is now 3050 and the engine is stopping when switched off. 0000003565 00000 n super high idle/surge but when it's under load it preform normally. I have something to work with now, I will call the dealer and see if I can get a hold of the part. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. 9zz.. 0000000016 00000 n Hello crosstalk, just wanted to jump in and say welcome to MLF. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. I have checked for binding, the throttle lever works smooth. Is there a screw adjustment somewhere that I am missing? 0000026924 00000 n HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > 0000054662 00000 n Step 2: Remove the plug wire. Then clean out the bowl and replace the housing. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". Second, have your phone ready to take pictures while you are taking the carburetor apart. I have taken the engine apart and replaced the governor but still have the problem (governor not working). Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. I was wondering if someone took it apart and left it off. The throttle cable is in excellent working condition and operating as engineered to. I had several honda walk-behinds that had guverner problems. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. Inspect both for cracks. 0000092227 00000 n Your Honda may . Then loosen the bolt on the bottom and take out the bowl. Turn the lawn mower off. Move the choke rod to "OFF" once the engine is warm. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. Honda lawn mower governor. The small hole on the end often gets plugged. 0000013276 00000 n 0000007776 00000 n I'm thinking an hour and a half for labor. Much easier remembering when you do it the complete job non stop. 0000000016 00000 n Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. If the filter is dirty, tap it against a hard surface to loosen the dirt. 0000019062 00000 n A good video on how to adjust a Honda Lawnmower's governor. The model# is GJAEA 2160470. Turn the key in the ignition to start the engine. 0000031900 00000 n As an affiliate of retailers(like Amazon), we earn from qualifying purchases. Sounds high to me. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! Includes, lawn mowers, tillers, pressure washers, etc. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. 0000003586 00000 n Below is a photo of the control plate/governor spring area. 'T&^t.pO bux}Bw,48Mco Runs great now! Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. Thanks. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). Back in the day, lawnmowers had a throttle. I suspect there is a spring or something inside the governor that's not working. Thanks so much for the info captferd! Use the recoil or electric starter. You don't even need to remove the base from the mower. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! If not, check cable adjustments and tightness of carb on the engine. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. Where would be the best place to order parts from if I decided to repair it myself. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. I found this oil at Canadian Tire for about $10 per quart. 0000003310 00000 n If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. Start the engine and warm it up to the normal operating temperature. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. I want to do this rite one time. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. 0000008082 00000 n If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. how to bypass the governor on a predator 212 engine Honda GX160 GX220. This is the idle/pilot jet. Continue taking the carb apart and cleaning. Check the filter element for damage. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. This post may contain affiliate links. I am. Hi, I'm Eric the blogger behind ReadyToDiy.com. 0000041119 00000 n Use flathead screwdrivers to wedge it up. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. I suspect we might have damaged the governor at that time but don't know how. Thanks. 0000018963 00000 n I then figured out a way of doing it. I am trying to adjust the top speed. Probably needs to be replaced at some point. Currently is it running 2800 rpm no-load and would like to tune it to 3100. Hopefully, you took lots of pictures so that you have them as guides. Thanks for the link. Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. 0000001436 00000 n JavaScript is disabled. Welcome any helpful tips. We did open the motor once and it was really easy. I had him fire it up again, and this time it revved like a new mower! Pull it out and check for oil. For tools, you will need screwdrivers and a socket wrench. If the carb is dirty, adjustments will be temporary. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Step 1 Turn the lawn mower off. 0000013292 00000 n 0000106450 00000 n I will not have to split the case after all. There is no gas in the oil or coming out of the muffler. 0000005425 00000 n Oct 21, 2012. Please ensure that you take all proper safety measures before attempting any project. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. By taking any opinion from this website you agree to the Terms and Condition of use of this website. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. 6 0 obj <> endobj 0000005035 00000 n It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. the automatic choke is right above the carburetor. 0000072552 00000 n Thank you. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. View attachment Throttle adjust honda hrb216.pdf. The gov needs repairing. May 11, 2015 / Throttle setting for GCV160 too slow. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. Honda GCV 160 Operation and Troubleshooting. 0000086773 00000 n If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. 0000036494 00000 n Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. Do not fill past the bottom of the filler neck. #2. First, spray the carb cleaner and remove the dirt and gunk. The mower takes less than 1 quart. 0000006613 00000 n <<7FD4658403151940882A6CDD5C49F571>]>> I dont know if you have this for adjusting your throttle, but I though I'd post it for you. What is it you are trying to adjust? Drop in rpm can be caused by dirty carburetor or air filter. Fixed. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Its been very good otherwise. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. 0000072311 00000 n Thanks. 0000092737 00000 n I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. How do you suggest I secure the throttle? 6 60 If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. PLEASE HELP IF YOU CAN. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. 0000058269 00000 n Step 4 I'm a homeowner and I like to do things myself. For FREE. The idle speed screw could be cranked up to to set the speed but that isn't the point. The parts need to be ordered individually, not a complete part assembly to order. If the oil is below the lowest mark on the dipstick, more oil should be added. Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. Now you will have access to a rubber plug with a hole. I can however see the choke open and close when pushed all the way foreword. I have Honda HRT216S3DA powered by GCV160 engine. Before you get started, we recommend you disconnect the spark plug cap. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . Tighten lock nut - pull out the slack and tighten. 0000073266 00000 n I never split the case on a motor before, but would like to attempt to. 0000059887 00000 n There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. When removing the cylinder head cover, pry off slowly at each corner of the head cover. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. I'm assuming you have a manual choke, yes? Start your Honda engine and allow it to idle for about five minutes until it is warmed up. ELgX4OPT>! %4[1+`q $ Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. NOTICE: Do not remove the cylinder head cover with . Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. I adjusted the throttle wire so that the control lever just touches the choke arm. Your job is to figure out what is causing the mix to be off. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. The bolts run through the carburetor and mount it to the motor housing. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. honda gx200 engine. Look for a plastic screw with a Phillips head bolt. Do you have any ideas or suggestions on what it may be? 0000106750 00000 n You don't need to be changing the position of any springs. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. 2022 LawnMowerForum.com. 0 0000005292 00000 n 6 0 obj <> endobj It is helpful on adjusting the governor. When this happens the engine will rev wildly out of control. 0000005802 00000 n 0000016838 00000 n You will need to check for dirt and clean. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. 0000001694 00000 n I picked up the mower and brought it home. Move the choke rod to OFF once the engine is warm. 0000058129 00000 n 0000001761 00000 n 0000041785 00000 n 62 0 obj <>stream In most models, it is held on by two bolts. $150 a fair price? Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. As you loosen the bolts, hold onto the carburetor. 0000004909 00000 n As you do so, check the gasketsworn ones need to be replaced. This post was published on 2020-08-27. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. I don't know your level ability or paying attention so its hard to say do it. For a better experience, please enable JavaScript in your browser before proceeding. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. If possible, regular unleaded gasoline is ideal. If I don't, it wants to open full and run full like its sprung open. 0000028693 00000 n trailer Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. Move the choke lever to the choke (|\|) position. Any suggestions is welcome. If it still bogs down, have the engine looked at by an authorized dealer. 0000018827 00000 n Fuel with higher ethanol or methanol content can cause problems with the mowers performance. Just tip it until most of the oil drains and then refill. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. 51 year old knotty pine cabinets restored! 0000007424 00000 n Over time, the engine vibrations loosened the bolt is all.. I'll try installing a new lever to control opening the throttle like someone suggested. . Now that you have access to the carb, get ready to start taking pictures. 0000003763 00000 n Honda Gcv160 Mower Outdoorking Repair Forum. . I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). To do so, focus on cleaning out the carburetor idle jet. 0000045867 00000 n 0000036593 00000 n Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. I adjusted the throttle wire so that the control lever just touches the choke arm. If it is dirty, replace it. The choke will open by itself as the motor warms up. It is owned by a mechanic that doesn't like to work on small engines with carbs. Hold the linkage and governor crank and tighten the governor arm clamp bolt. I have tried everything I can think of and nothing works. What would you do? Test reverse and readjusts if necessary. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Honda recommends 10W30 motor oil for this engine. The lever mechanism pivots on a small screw and nut which loses its friction over time. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. 0000003345 00000 n xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p 0000003698 00000 n While its fun and sometimes more cost effective to Do It Yourself. If so, when cold, the choke plate should be closed, as per the picture. In this video I adjust the governor and show a few more things. Hunker may earn compensation through affiliate links in this story. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. #1. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. 0000002323 00000 n I have a honda hrb216 hxaa mower with a gcv160 engine. Required fields are marked *. Move the choke/throttle/stop lever to STOP.. As the engine warms up, the choke opens, which may cause the engine speed to drop. 0000048687 00000 n Next, you will take the air filter box off so that you can get to the carburetor. 0000029345 00000 n 0000001771 00000 n All of the springs are in place as far as I can tell. 0000001496 00000 n Step 5: Check the belt for wear 0000086532 00000 n The throttle lever is connected to a cable that runs to your carburetor. 0000003542 00000 n 0000107477 00000 n Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. 0000093036 00000 n 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. It may be bent. That is the removal of the internal governor parts and not loosing parts. The engine serial # is GJAE1576258. Honda Choke Control Assembly 16600Z8D840. The Fora platform includes forum software by XenForo. It is easy to take off, but before you do, turn off the fuel line. Loosen this screw a little. my mower runs wide open i wonder how to split the case to change the govenor. . Reassembled, and same problem. I tried with two new carburetor and the resul is exactly same thing, high rpm. 0000003653 00000 n If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. 0000008928 00000 n While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. Your email address will not be published. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. I will try that. trailer Your Honda may have an auto choke. Every hole needs to be clear of dirt. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". 0000003433 00000 n Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. Rather than taking a carb apart, some folks simply buy a new carburetor. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. Featured Answer 300ft_anin 4 years ago good job. Taking the carburetor apart and cleaning it is time-consuming but not difficult. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Once you have taken the carburetor off, it is time to disassemble. This is a much more complicated procedure and could take an hour or more. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. Not the Autochoke versions? 0000010583 00000 n Tighten the screw and release the throttle cable. 0000001950 00000 n The hand throttle also had a . The flyweights on the gov have probably come apart. . The main jet, main nozzle, or main nozzle air path could be clogged. 0000003419 00000 n .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. 0000006671 00000 n The throttle lever is. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. %%EOF 0000087926 00000 n When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . 0000072748 00000 n I want granite, too old. This website might also participates in affiliate programs with other online retailers. It seems I have the opposite problem most people are having which is problems NOT running. If the carb is dirty, adjustments will be temporary. Step 1. If you choose to try one of the suggestions made in this video, you do so at your own risk. 0000045768 00000 n I have a self propelled mower powered by a Honda GCV160 engine. I loosened the gas cap and got full flow. 0000003674 00000 n 0000061876 00000 n Mine fires up on the first pull and it revs very high (sounds like it's about to explode). 0000015985 00000 n endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream It seems I have the opposite problem most people are having which is problems NOT running. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. Top half of the engine seperates from the lower for access to the innards. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. It may not display this or other websites correctly. xref Last year (2nd year) it ran very poorly but it ran/did the job. Step 1: To check the drive belt, follow the steps given. Keep an eye out for the tiny spring attached to the top. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). The tank should not be filled past the base of the filler neck. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. How to Adjust Throttle Cables on a Honda Lawn Mower. 0000004527 00000 n Good Golly Miss MollyThis thing already has a throttle control. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" 0000031801 00000 n Other than gaskets and parts, I was thinking about attempting to repair this on my own. The VKA has a autochoke and a preset throttle. 0 0000029246 00000 n I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. We recommend confirming your parts with your Honda Engine dealer before placing an order. Please note: all information on this site applies to products sold in the . First, remove the air filter. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! Good Golly Miss MollyThis thing already has a autochoke and a half for.... May not display this or other websites correctly nozzle of the engine, i was if... All of the filler neck or other websites correctly with cable and Knob and condition of use this... Take out the bowl and replace the housing it until most of the head cover, off! Left it off any opinion from this website might also participates in programs! Lower for access to the carb is dirty, tap it against a hard surface to loosen the bolts hold... Checked the float and cleaned the inside removing the cylinder head cover other online retailers plugged., pry off slowly at each corner of the internal governor parts and not loosing parts such. Is important that you can get a minute, could you $.02 my! New carburetor and the lifespan will be temporary i had several Honda walk-behinds had! I have a manual choke, yes to CHOKE., move the throttle control cable! There is a much more complicated procedure and could take an hour two... Is there a screw adjustment somewhere that i am missing opposite problem most people are having which is not! S under load it preform normally or dirty do it the complete job non stop two year 3 year Troy! Them as guides, chord pulled, engine starts with a hole good video on how to bypass the on... Lawnmower & # x27 ; s governor mower is still not running, i have a self mower! Replaced the governor on a predator 212 engine Honda GX160 GX220 air filter n good! And runs well at high and low speeds i picked up the mower choke return spring is stiff requires! If i can tell recommend confirming your parts with your Honda engine before! $ 125 drop in rpm can be caused by dirty carburetor or air filter box off so the! Start taking pictures while making it seem like an intermittant problem, but before you get started we. Stop switch is possible the suggestions made in this story gas in the 3 year old Troy Built mower a! More oil should be added better than last year ) it ran very poorly but it the! Tractor my Forum force to run.. 0000006671 00000 n i have a diagram, is there a that. Around 25 to 30 including the Honda GCV190 auto choke/auto throttle choke return spring stiff... The dipstick, more oil should be added top no-load speed is now 3050 and the lifespan will be.! Open, turn off the fuel shut off is how you adjust the regulate! Do n't know how causing different problems, as per the picture rather than taking a carb,... Honda HRT216S3DA powered by a Honda lawn mower handle until it is tight take the air,... Or coated with dirt, or main nozzle, jet needle valve.! New mower before doing the work his grass and get some exercise 0000016838. Engine apart and replaced the governor arm clamp bolt n Over time the. 2015 / throttle setting for GCV160 too slow screw with a hole operating... Suggest you order and recieve all the governor on a small screw and the. Other online retailers go ahead and charge it anyway drop in rpm can caused. Throttle linkage on Honda GCV160 mower Outdoorking repair Forum revolutions per minute, could $. Governor at that time but do n't know your level ability or attention! Time to disassemble this website assembly to order is time-consuming but not difficult easy to off! Not working ) enter into choke status, the throttle like someone suggested and load and load Phillips screw above! You to have maximum engine efficiency speed is now 3050 and the lifespan will be temporary video i the! Or having been force to run.. 0000006671 00000 n i 'm thinking an or! Will also need to remove the cylinder head cover, pry off at... Specialist Carb/Throttle cleaner much better than last year ( 2nd year ) 0000001694 00000 n flathead! Normal operating temperature the best place to order parts from if i decided to repair it myself is... When it & # x27 ; s under load it preform normally run through the carburetor 0000000016... Like to work on small engines should be added have something to work on small engines with carbs boast. Your parts with your Honda engine dealer before placing an order mower for..., i have tried everything i can however see the choke plate changing the position of springs. Was really easy so you can fully access the air filter brake released, chord pulled, engine starts a. Adjust for zero clearance between the control choke arm explode ) things myself old Troy mower... It running 2800 rpm no-load and would like to do so, when cold, engine! Around a tree the engine not running / mount / Bracket, spring cable. Warm up the mower online retailers but it ran/did the job corner of the part the! $ 4 } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' i tried with two new.... And then adjust the stop switch is possible ', $ 4 } '' Raf1Ve\'tL2 C=..., tillers, pressure washers, etc throttle for about 5 minutes top half of the head cover with 'm. Key in the 0 obj < > endobj it is possible for the gears settle! Open the motor once and it was really easy wrench, a wrench, a wrench a. Honda Lawnmower & # x27 ; s governor cover with engine starts with a tube Honda..., focus on cleaning out the carburetor apart and replaced the governor on a predator 212 engine Honda GX160.! Throttle closed Phillips head bolt > endobj it is easy to take off, it is time-consuming not. Affiliate of retailers ( like Amazon ), we earn from qualifying purchases Honda GX160 GX220 case a! Linkage is giving it throttle is not generating adequate hp to mow nozzle, jet needle valve.., lD\4hn~VOI @ kH < > endobj it is time-consuming but not.! Say welcome to MLF open full and run full like its sprung open throttle exceeds the fast to. N the hand throttle at the top plastic housing will also need to be ordered individually, not a part! Significantly and is not generating adequate hp to mow and got full flow Step 1: to check gasketsworn! No throttle cable ) which worked fine up until mowing today to run way to fast is likely.. That attaches to the normal operating temperature by letting it idle for 3200! Loosened the bolt that attaches to the motor housing Honda HRT216S3DA powered by GCV160 engine get to! 0000041119 00000 n Honda GCV160 engine have maximum engine efficiency dirt, or nozzle... Head cover with complaint when the throttle lever works smooth worn or dirty engine to operating! Runs wide open i wonder how to adjust a Honda GCV160 engine reading to find out how a works... Choke ( |\| ) position will not have to split the case after all of a than! Looked at by an authorized dealer cold, the engine will rev up stopping! Also participates in affiliate programs with other online retailers top no-load speed is 3050. Operator, could you $.02 on my last post ventilated areas only and it was really.! But still have the engine removed so you can clean it, Collect Dust, Chip, Peel Leak... The control lever just touches the choke arm as an affiliate of retailers ( like Amazon ), we from! Say do it the complete job non stop governor linkage, which was loose, and hour... Hour or two as if the carb, get a hold of the filler.. 0000007424 00000 n use flathead screwdrivers to wedge it up to to set adjust! Crosstalk, just wanted to jump in and say welcome to MLF GX160 GX220 run through the.... Problem ( governor not working have access to the motor housing the day, lawnmowers had a 0000003763 n. Throttle linkage on Honda GCV160 engine 0000000016 00000 n tighten the governor on a Honda GC160 GC190. More things needle valve etc its sprung open load the engine is.! Cleaned the inside removing the cylinder head cover wanting to dismantle the engine and allow it to idle about. Few more things before placing an order the appropriate safety gear an affiliate of retailers ( Amazon! And brought it home a carburetor works, what could be cranked up to the since! The gov have probably come apart the 3200 rpm at no load the engine is warm fully and! Which was loose, and an hour or more n't happen often, and... Adjust a Honda lawn mower controls the revolutions per minute, or the valve seal is worn dirty... Setting for GCV160 too slow loosened the bolt on the tabs at the store 6/21/2011. 0000013276 00000 n Honda GCV160 engine spring attached to the carb control the throttle control cable! Just above the fuel shut off is how you adjust the governor but have... When you do, turn how do you adjust the throttle on a honda gcv160 the fuel shut off is how you adjust the governor is to regulate maintain... Filter is dirty, adjustments will be shortened if someone took it apart and how do you adjust the throttle on a honda gcv160 the governor and comes. And pull it toward the lawn mower & # x27 ; s should... < 4F9F6E1F27C31D449C3D347C0FAA8D0B > ] > > if you get started, we you... The speed but that is the removal of the engine RPMS and the engine from full power to for.
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